Warehouse Planning
03 / Making sure everything has a set place
> Review, analyse and optimise warehouse space usage.
> Streamline all operations and procedures in a warehouse.
> Introduction fundamental ‘Warehouse Principals’ for consistency among all users.
Warehouse Principals
Example:
Everything has a set place to live
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Including items undergoing maintenance, quarantine or cleaning.
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Smaller items are consolidated in crates and itemised on the crate.
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Incomplete kits/crates are not returned to the shelves, ensuring inventory accuracy.
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Identical items are systematically stored together for efficient picking, control and stock check Inc. Vehicle spares, maintenance items and tools.
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Items (where possible) stored adjacent to each other that get loaded together.
Clean floor policy
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To visibly prevent picked items from not being loaded.
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Dedicated areas for loading vehicles simultaneously, ensuring an efficient workflow.
All hire stock should be accessible at all times
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Maintain access to all hire stock to minimise unnecessary item handling.
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Implement solutions such as dollies for crates and pallets/stillages for larger items.
Everything should be labelled up
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All items within a kit or crate should be visually easy to count/check.
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Utilise weight as an alternative method for items difficult to count quickly.
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Apply colour coding to variable items for quick identification.
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Enable anyone to compile a load with minimal prior knowledge of items.
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A clear distinction between kit crates, warehouse storage crates and pickable site crates for streamlined operations.
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